A 2024 survey found that 32% of production scrap and 18% of cycle time extensions in injection molding were attributed to poorly performing mold temperature controllers. In actual production, a water-type mold temperature controller operating with a 2°C deviation can reduce yield from 95% to 85% overnight. You can’t just set up a mold temperature… Continue reading 2025 Optimization Checklist: Methods to Improve the Performance of Any Mold Temperature Controller
When purchasing a mold temperature controller, consider that an improperly sized controller can lead to poor thermal stability, extended cycle times, scrapped parts, and increased repairs. Therefore, a properly specified unit can reduce cycle times through precise thermal control, improve dimensional stability, and save energy through efficient pumps and heaters. Regional factors also play a… Continue reading The Complete Buyer’s Guide to Mold Temperature Controller Specifications and Sizing
When selecting the right mold temperature controller for thick-walled automotive parts, it’s essential to understand the performance requirements. In our experience, using a 120°C high-flow water-based mold temperature controller can reduce cycle times by 12% to 15% for parts with walls thicker than 20 mm. The controller features a high-pressure pump capable of delivering up… Continue reading How to choose a mold temperature controller suitable for thick-walled automotive products?
When communicating with customers at offline exhibitions and online, they often ask us questions about the impact of various mold temperature controllers on injection molding machines. As an injection molding machine manufacturer, choosing a water type or oil type mold temperature controller can significantly affect plastic injection molding machines‘ performance and production profitability. Water type… Continue reading Do different types of mold temperature controllers have an impact on injection molding machines?
When injection molding, mold temperature controllers ensure consistent part quality and cycle times. A critical but often overlooked factor is the thickness of the mold material itself. Mold material thickness directly affects the heat transfer rate, with thicker mold sections storing more heat and dissipating it more slowly, while thinner mold sections heat and cool… Continue reading Relationship between mold material thickness and mold temperature controller settings
The mold temperature controller is the core of maintaining a stable and efficient injection molding process. Its temperature sensors monitor and report real-time data to the controller, allowing the controller to adjust the heating and cooling systems accordingly. However, when a temperature sensor fails, the feedback loop is interrupted, and the mold temperature control system… Continue reading How do I troubleshoot a temperature sensor failure in a mold temperature controller?
The right mold temperature is required to produce high-quality parts during the injection molding process. In injection molding equipment, mold temperature controllers can play a role in maintaining optimal temperature, directly affecting the quality of molded products. Some injection moulding workshops cannot integrate the mold temperature controller with the existing injection moulding system, making production… Continue reading How to integrate mold temperature controller with existing system?
In plastic product manufacturing, precise temperature control allows the production of high-quality parts. Mold temperature controllers are critical to maintaining a constant temperature during injection molding. These devices regulate the mold’s temperature to ensure it remains within the optimal operating parameters, improving part quality and production efficiency. However, when exposed to excessive temperatures, thermal overloads… Continue reading How do mold temperature controller handle thermal overloads?
As one of the main components of auxiliary equipment in injection molding, the mold temperature controller has global sales of US$520 million in 2023, accounting for about 32% of the entire auxiliary equipment market, according to the “In-depth Research and Future Trend Analysis Report on the Development of Global and Chinese Injection Molding Machine Auxiliary… Continue reading The new-generation mold temperature controller that meets customer needs
In a complete injection molding solution, there are injection molding machines, auxiliary equipment, automatic loading and unloading systems, etc. In the process of injection molding, the mold temperature controller is an indispensable device as auxiliary equipment. Its primary function is to adjust the temperature accuracy of the mold during the molding cycle, thereby affecting the… Continue reading The role of mold temperature controller in the overall injection molding solution
A mold temperature controller is a kind of auxiliary equipment and plays a vital role in the injection molding process. Choosing a suitable temperature controller can significantly improve production efficiency, shorten cycle times, and achieve product quality. In this comprehensive guide, we’ll explore the key factors to consider when purchasing a mold temperature controller. Understand… Continue reading How to choose the mold temperature controller correctly?
