News and articles from Topstar

How can linear robots improve cycle yield in thin-wall injection molding? From a production management perspective, synchronization, precision, and a carefully designed weight-to-strength ratio are essential. Topstar’s EU Series AC Servo Injection Robots feature integrated vibration suppression, making them particularly suitable for molding thin-walled products susceptible to mold release disturbances. They can also directly receive… Continue reading How can linear robots increase cycle output in thin-wall injection molding?

Before making a purchase decision, buyers need transparent, detailed, and contextualized cost information, and receiving a quote is only the most fundamental part. During pre-purchase discussions with customers, we meticulously analyze the costs involved. The customer’s team expects a clear understanding of equipment pricing, shipping, installation, commissioning, consumables, spare parts, warranty coverage, maintenance, energy consumption,… Continue reading What relevant cost details should the injection molding machine manufacturer inform in advance?

In 2025, injection molding will be an intelligent, data-driven manufacturing technology that combines sensors, algorithms, and proven electric drives to achieve scalable, repeatable quality. Topstar’s independently developed all electric injection molding machine controller has moved from the lab to customer production lines. Through deep process optimization driven by proprietary algorithms, we have observed significant improvements… Continue reading Injection Molding Trends in 2025: AI and Smart Production Workflows

In the field of industrial automation control, especially in injection molding, traditional mold temperature control systems can lag behind command response, resulting in oscillation, slow settling, or steady-state errors. These hysteresis and delay are not abstract interference factors; they are key drivers of scrap, longer cycle settling times, and unpredictable dimensional variations. Traditional PID loops… Continue reading Why choose to use intelligent mold temperature controller?

When we deploy multiple injection moulding equipment in a customer’s factory, we’re not just planning the layout; we’re building a manufacturing ecosystem. Good planning translates floor space into predictable output, repeatable quality, and manageable costs. Consider a medium-sized injection moulding plant with ten injection moulding machines and a target monthly production volume of 500,000 parts.… Continue reading How to plan the factory layout of multiple injection moulding equipment units?

For the large injection molding machine that require high clamping forces, the clamping system has a significant impact on production accuracy, uptime, and safety. In fact, for large-tonnage, high-clamping-force injection molding machines, we utilize a multi-cylinder direct pressure clamping design. This approach expands clamping capacity without concentrating the load on a single actuator. It improves… Continue reading What kind of clamping system is needed for large injection molding machine with high clamping force?

All electric injection molding machines replace hydraulic drives with servo-driven motors, fundamentally changing how the machine controls position, speed, pressure, and timing. For thin-walled parts, these control advantages translate into fewer short shots, a more uniform appearance, tighter dimensional tolerances, and higher production yields. Specifically, Topstar’s all electric injection molding machines offer improvements in five… Continue reading What improvements can all electric injection molding machine bring to thin-walled parts?

Maintaining consistent injection molding processes requires precise control of various factors, including mold temperature, injection molding machine settings, and process parameters. First, ensure precise and stable mold temperature using a mold temperature controller. Furthermore, core injection molding machines utilize fully electric machines with intelligent electric drive controls to reduce communication delays during high-speed cycles. These… Continue reading How to ensure the consistency of injection molding process?

Intelligent mould temperature controller revolutionizes injection moulding production by significantly enhancing speed and stability. Specifically, mould temperature controllers that adapt to real-time mould loads can accelerate temperature convergence by approximately 20% compared to traditional methods. This means moulds reach a stable target temperature more quickly after mould changes or cold starts, thereby directly reducing machine… Continue reading What production changes can the intelligent mould temperature controller bring?

Topstar’s TMII series servo-driven injection molding machines are ideally suited for mass-producing phone cover making machine. In high-volume phone case injection molding, throughput, repeatability, and minimal downtime are more critical than ever. The TMII’s integrated molding concept enables multiple machines to operate under a unified control interface, enabling factory-wide synchronization, simpler operator workflows, and faster… Continue reading What is the best phone cover making machine for mass production?

The global beverage and tea industry is experiencing growth, and market demand is driving the development of high-speed packaging injection molding. The demand for high-volume packaging production demands higher and faster efficiency in high-speed packaging injection molding, especially for industries that require high-volume production of plastic parts with minimal cycle times. To achieve this efficiency,… Continue reading What equipment is involved in high-speed packaging injection molding?

In plastic molding, production flexibility can lead to higher production efficiency and enable the meeting of a broader range of customer needs. Traditional plastic molding production environments are rigid, with independent machines and systems operating independently of one another. Each piece of equipment requires a unique configuration before it can be connected, resulting in a… Continue reading How to achieve greater flexibility in plastic molding production?