Shorter cycle time
High-speed motors and lighter moving structures reduce time inside the mold.
INJECTION MOLDING ROBOT TECHNOLOGY
Engineered to move faster. Built to protect every mold.
Topstar injection molding robots combine high-speed servo motion, mold-protection logic and expandable automation control—so every take-out, insert and downstream action runs with greater certainty.
05
generations of robot technology
3 m/s
instantaneous linear speed
±0.05 mm
repeatability
20%
shorter acceleration / deceleration time
8S / 8C
maximum suction or clamp expansion
1,500
programmable instruction lines
100
stored production programs
WHY THE ROBOT MATTERS
More than part removal: a controlled link in the molding cell.
An injection molding robot is a programmable linear automation system that enters the mold area to remove parts or sprues, place inserts, and coordinate downstream operations such as trimming, inspection, sorting and palletizing.
The right robot is selected by matching payload, stroke, take-out time, repeatability, end-of-arm tooling and communication requirements to the injection molding machine and the complete production process.
Lower tooling risk
Torque monitoring, ejector tracking and motion compensation protect the mold.
More process coverage
Expandable I/O and additional axes connect inserts, cutters and peripheral devices.
Visible production
MES and wireless functions expose status, output, alarms and maintenance information.
SIX TECHNOLOGY FOUNDATIONS
Control confidence from the servo axis to the factory floor.
Select a technology point to review the engineering evidence behind it.
TECHNOLOGY 01
A control platform that evolves with production
Topstar develops the robot control system in-house. Software can be updated over the product lifecycle, custom actions can be developed for special processes, and the same platform can coordinate non-standard automation equipment.
- Lifecycle software upgrades
- Custom process development
- Non-standard equipment integration
Topstar technical component
TECHNOLOGY 02
Closed-loop servo communication for stable motion
USB and RJ45 communication simplify wiring while supporting precise closed-loop control and strong interference resistance. The architecture can be configured with different motor platforms according to project requirements.
- USB + RJ45 communication
- Closed-loop control
- Simplified wiring and maintenance
Servo motion platform
TECHNOLOGY 03
Enough I/O for the automation around the mold
The standard program retains at least 11 inputs and 11 outputs for expansion. A standard 4-suction/4-clamp configuration can be expanded to 8 suction or 8 clamp circuits for insert loading, trimming and peripheral interlocks.
- 11+ spare inputs
- 11+ spare outputs
- Up to 8 suction or 8 clamp circuits
Expandable control architecture
TECHNOLOGY 04
Ejector and core-pull interlocks protect valuable tooling
Forward and reverse control for the ejector and core pull is built in. When the product has not been removed, the controller prevents unsafe return actions to reduce the risk of mold, ejector-pin and part damage.
- Ejector synchronization
- Core-pull interlock
- Opening-position compensation
Mold protection technology
TECHNOLOGY 05
Store complex jobs without rebuilding programs
The robot teaching program supports up to 1,500 instruction lines, while the handheld controller can store up to 100 production programs—useful for plants running many molds and product variants.
- Up to 1,500 instructions
- Up to 100 production programs
- Faster mold-change recovery
Teaching program interface
TECHNOLOGY 06
Turn each robot into a visible production node
Topstar’s wireless production platform enables remote review of robot status, output and maintenance information, helping production teams improve factory visibility and reduce manual management effort.
- Remote operating status
- Output visibility
- Maintenance information
Smart manufacturing platform
PRODUCT PLATFORM
Four robot families. One control philosophy.
Choose the platform according to the production constraint that matters most: speed, balanced performance, dependable general automation or heavy-load flexibility.
T1
High-speed, high-precision take-out
EU / EUW Series
Lightweight A6061 main-arm construction, rack-and-pinion front/rear transmission and vibration suppression support fast, stable removal and insert placement.
- Up to 3 m/s
- ±0.05 mm repeatability
- Up to 6,500 r/min
T3
Balanced speed, rigidity and automation
MDE / MEWE Series
A practical high-performance choice for continuous production, multi-point tooling and lines that need MES and peripheral equipment connectivity.
- Up to 2.8 m/s
- 20% higher rigidity
- 750 W motor platform
T4
Safe, dependable general automation
TMDE / TMEWE Series
Designed for reliable day-to-day take-out with mold protection, physical anti-tip protection and flexible automation expansion.
- Anti-tip hardware limit
- Ejector tracking
- Expandable 8S / 8C I/O
MBW
Large parts, heavy loads and inserts
MBW / MBWE Series
Dual guide rails, six-slider front/rear-arm support and expandable C/AC/BC axes create a rigid platform for heavy tooling and non-standard insert processes.
- 30% more arm-motor power
- 20% higher payload
- 10% drive energy saving
HOW TO CHOOSE
Start with the production constraint—not the model name.
A correct injection molding robot selection protects cycle time, tooling and future automation capacity. Use the first filter below to identify a platform, then validate the seven engineering inputs with the application team.
RECOMMENDED STARTING POINT
EU / EUW Series
Choose T1 when minimum time inside the mold and stable precision at high speed are the dominant requirements.
✓Short molding cycles
✓Precision parts or inserts
✓Low moving mass is important
Engineering note: this is a first-stage guide. Final selection requires complete machine, mold, part, tooling and cell-layout data.
RECOMMENDED STARTING POINT
MDE / MEWE Series
Choose T3 when production needs a practical balance of speed, rigidity, payload and automation connectivity.
✓Continuous multi-shift output
✓Moderate or heavy tooling
✓MES and peripheral integration
Engineering note: this is a first-stage guide. Final selection requires complete machine, mold, part, tooling and cell-layout data.
RECOMMENDED STARTING POINT
TMDE / TMEWE Series
Choose T4 for dependable take-out and straightforward automation where mold protection and safety are the priorities.
✓Standard part or sprue removal
✓Ejector and core-pull protection
✓Expandable suction and clamp circuits
Engineering note: this is a first-stage guide. Final selection requires complete machine, mold, part, tooling and cell-layout data.
RECOMMENDED STARTING POINT
MBW / MBWE Series
Choose MBW for high-tonnage machines, long strokes, heavy end-of-arm tooling and multi-axis insert or downstream processes.
✓Large molded products
✓High payload and long stroke
✓C/AC/BC axis or custom tooling
Engineering note: this is a first-stage guide. Final selection requires complete machine, mold, part, tooling and cell-layout data.
Machine & mold
IMM tonnage, tie-bar spacing, mold height, opening stroke and ejector arrangement.
Reach & stroke
Vertical, crosswise and traverse travel plus placement height and safe clearances.
Dynamic payload
Part, sprue, inserts, gripper, sensors and the center of gravity under acceleration.
Cycle target
Mold-open window, minimum take-out time and the total dry-cycle requirement.
Precision
Repeatability requirement, insert tolerance and release path from the mold.
Process scope
Suction/clamp points, C/AC/BC axes, feeders, cutters, inspection and palletizing.
Integration
IMM signals, spare I/O, MES communication, wireless monitoring and safety logic.
SERIES DECISION MATRIX
Match the platform to the work inside and outside the mold.
This matrix translates Topstar’s robot platform differences into a practical purchasing decision. Exact model specifications should be confirmed against the final cell design.
| Decision point | EU / EUW | MDE / MEWE | TMDE / TMEWE | MBW / MBWE |
|---|---|---|---|---|
| Primary advantage | Maximum speed and precision | Balanced high performance | Practical safety and flexibility | Heavy-load, long-stroke automation |
| Best process fit | Fast take-out, precise inserts | Continuous multi-task production | General part and sprue removal | Large parts, inserts and downstream work |
| Motion evidence | 3 m/s; 6,500 r/min motor | 2.8 m/s; 750 W platform | Ejector tracking and anti-tip limit | 30% higher arm-motor power |
| Structural evidence | A6061 arm; 200 × 150 mm travel beam | 20% higher rigidity; lower vibration | Safety-focused classic platform | Dual guide rails; six-slider support |
| Automation expansion | High-precision take-out / insert | MES, 8S / 8C and special commands | MES, 8S / 8C and special commands | C, AC and BC axis options |
MBWE PLATFORM EVOLUTION
Higher payload without giving up controlled motion.
For large injection molding machines, the MBWE V platform combines increased motor power, longer stroke options and motor-driven arm motion. The performance figures below come from Topstar’s technical presentation.
+30%
arm motor power improvement
+20%
payload capability improvement
-10%
integrated drive energy use
Model
Payload
Arm stroke
Take-out
MBWE-110V
8 kg
1,200 / 1,400 mm
1.4 s
MBWE-130V
15 kg (20 kg option)
1,300 / 1,500 / 1,700 mm
1.8 s
MBWE-170V
25 kg (30 kg option)
1,700 / 2,000 / 2,300 mm
3.8 s
Take-out time is a model performance reference; actual cycle performance depends on mold, stroke, payload, tooling and motion path.
PROVEN APPLICATION RANGE
From take-out to a complete non-standard automation cell.
Topstar robot platforms support 3C electronics, home appliances, automotive parts, daily necessities, medical products and new-energy manufacturing.
TECHNICAL FAQ
Questions engineers ask before selecting a robot.
Clear answers for early-stage specification. Final configuration is confirmed from project data and application review.
Start with the injection molding machine tonnage and mold-opening geometry, then confirm vertical, crosswise and traverse strokes. Calculate the combined weight of the molded part, sprue and end-of-arm tooling, add a safe payload margin, and finally verify take-out time, repeatability, I/O and any MES or downstream-equipment requirements.
Do not size the robot by part weight alone. Include the gripper, vacuum components, sensors, inserts and cables. A project engineer should also check the center of gravity and motion profile because an offset load at high acceleration can be more demanding than the same static weight close to the arm.
Three-axis servo control suits precise take-out and placement along linear paths. A 5-axis configuration is preferred when the process needs more flexible orientation, insert loading, complex release angles or coordinated downstream placement. C, AC or BC axes can extend MBW systems for special tooling.
The control platform combines servo torque monitoring, ejector tracking, mold-opening position compensation and ejector/core-pull interlocks. These functions help the robot respond to deviations and prevent unsafe actions before the product has been removed.
Yes. The standard program keeps at least 11 inputs and 11 outputs available for expansion, and suction/clamp circuits can be expanded for multi-point tooling. The robot can interlock with insert feeders, cutters, conveyors, inspection devices and factory information systems.
Provide the injection molding machine model and tonnage, mold dimensions, platen and opening data, product and sprue weight, end-of-arm tooling concept, required take-out and cycle times, placement layout, insert or trimming steps, utility standards and communication requirements.
APPLICATION ENGINEERING
Send the process. We will define the motion.
Share your machine, mold, part, cycle and downstream-process data to receive a robot platform and configuration recommendation.