What is the drying temperature range of the Topstar plastic hopper dryer?
2024/04/01 By Topstar
When using an injection molding machine to process parts, the role of the plastic hopper dryer is to ensure that the plastic material can maintain a certain degree of dryness before processing to ensure the quality of the product. When our users consult us about the integrated injection molding solution, they also ask about the drying temperature range of the plastic hopper dryer. Therefore, we will introduce it to you in detail in this guide.
The Importance of Drying Temperature in Injection Molding
The drying temperature will directly affect the moisture content of the plastic resin. If not adequately dried before injection molding, this moisture may cause defects such as spraying, bubbles, and surface defects in the final molded parts. In addition, the drying temperature affects the viscosity and flow characteristics of the molten plastic resin. High drying temperatures result in lower resin viscosity, making the resin more fluid and accessible to inject into the mold cavity. This way, the molded parts can have uniform sizes and smooth surfaces. On the contrary, if the drying temperature is insufficient, it will lead to resin degradation, poor flow and incomplete mold filling, rough product surface, etc.
Drying temperature range of plastic hopper dryer
Topstar uses a blowing hot air diffusion device on the plastic hopper dryer to ensure that the raw materials are evenly dried. Their drying temperature range is up to 130°C, covering a wide range of temperature and humidity settings suitable for different plastic resins. Ideal for engineering plastics or high-temperature materials that require elevated drying temperatures to achieve thorough drying. This temperature range ensures effective drying and enhances the flow characteristics of the molten resin during injection molding or extrusion.
Optimizing the drying performance of plastic hopper dryers
Achieving optimal drying performance requires careful attention to drying temperature settings. The ideal temperature range may vary depending on the type of plastic material being processed, its moisture content, and the required drying time. It is also necessary to ensure proper airflow and circulation within the plastic hopper dryer to promote uniform drying of the resin pellets. Because proper airflow prevents the formation of hot spots and provides consistent drying throughout the hopper. Topstar’s plastic hopper dryer uses PID control to set the temperature, which can continuously monitor and control drying parameters such as temperature, airflow, and humidity, maintain precise control of drying conditions, and make real-time adjustments as needed.
Advantages of using PID to control drying temperature range
For the temperature setting of the plastic hopper dryer, we use a PID controller to maintain an accurate and stable temperature throughout the drying cycle. Unlike traditional on/off controllers, PID controllers continuously adjust the heating element to achieve and maintain the set temperature with minimal deviation. They also have faster response times and higher dynamic performance. By constantly monitoring temperature feedback from the sensor and making real-time adjustments to the heating element, the PID controller can quickly adjust to changes in resin properties or processing parameters. This flexibility allows you to customize drying temperature profiles for different materials, thereby increasing the efficiency and quality of the resin drying process during your operation.
Versatility in adapting to different materials
In addition to the PID control function, the Topstar plastic hopper dryer can also provide a flexible drying temperature range according to the specific requirements of different materials, including optimal dehumidification and resin drying for engineering plastics, commercial plastics, recycled materials, etc. It can also provide a variety of hopper capacities and configurations to adapt to different material volumes and processing needs. They range in maximum loading capacity to 400kg, allowing users to choose from a range of hopper sizes and configurations, whether operating in a small-scale production environment or a high-volume production facility.
In summary
Topstar plastic hopper dryer has a maximum temperature range of 130°C and a loading capacity of 400kg. Our plastic hopper dryers give you precise temperature control, better drying performance, and increased productivity.
TRENDING POSTS
- What factors can cause delays in the injection molding process of plastic molding machine? 2024/04/01
- Exhibition Review| Topstar participates in InterPlas Thailand 2024 2024/04/01
- Star Case | Topstar helps Santong upgrade its intelligent plant 2024/04/01
- Topstar Special | National Science and Technology Workers Day 2024/04/01
HOT TOPIC
- 3 in 1 Compact Dehumidifying Dryer
- accuracy
- Air Chillers
- all electric injection molding machine
- All-electric injection molding machines
- and overall production quality. Therefore
- AP-RubberPlas
- automated injection molding machine
- Automation changed engineering
- automation of injection molding robots
- auxiliary machine
- Bench Injection Molding Machine
- Cabinet dryer manufacturers
- Cabinet dryers
- CNC Drilling Machine
- CNC Drilling Machines
- cnc engraving machine manufacturer
- cnc laser cutting machine manufacturer
- CNC machine
- CNC Machine Center
- CNC Machine for Sale
- CNC Machine Manufacturing
- CNC Machine Tool
- CNC machine tool product
- CNC Machining Center
- CNC wood carving machine
- Cooling system
- Cross-Walking Single Axis Servo Cylinder Robot
- Cross-Walking Single-Axis Servo Cylinder Robot
- Cross-Walking Three-Axis/Five-Axis Servo Driven Robot
- cross-walking three-axis/five-axis servo-driven robot
- Dehumidifier Dryer
- delta parallel robot
- Desktop Injection Molding Machine
- Desktop injection molding machines
- Desktop Molding Machine
- desktop plastic injection machine
- Desktop Plastic Injection Molding Machine
- direct clamp injection molding machine
- Direct clamp injection molding machines
- Dosing & mixing system
- Drilling Centers
- Drying and dehumidification system
- drying and dehumidifying equipment
- Drying and Dehumidifying System
- drying system
- effective and efficient. Cabinet dryers are also used in other industries where large quantities of material need to be dried
- efficient injection molding machine
- elbow hydraulic injection molding machines
- electric injection molding machine
- electric injection molding machines
- etc. Among injection molding robots
- exhibition
- features of CNC machine
- Feeding And Conveying System
- Five Axis Machine Center
- Fully automatic injection molding machine
- Gathering Topstar
- giant injection molding machine
- GMU-600 5-Axis Machining Center
- Granulating & Recycling System
- Heavy duty injection molding machine
- Honeycomb rotor dehumidifier
- horizontal injection molding machine
- Horizontal Injection Molding Machines
- Horizontal Injection Moulding Machine
- Horizontal Mixer manufacturer
- How The CNC Machine Works
- hybrid injection molding machine
- hydraulic injection molding machine
- Hydraulic Injection Molding Machines
- in this article
- Industrial robot
- Industrial Robot Chinese brand
- industrial robot parts
- industrial robot supplier
- Industrial robots
- Industry Chain
- Injection Manipulator
- Injection molding
- Injection molding automation
- Injection Molding Automation Solution
- injection molding dryer
- Injection molding equipment
- injection molding hopper dryer
- Injection molding machine
- injection molding machine brand
- Injection Molding Machine Factory
- Injection Molding Machine Manufacture
- Injection molding machine manufacturer
- injection molding machine manufacturers
- Injection molding machine procurement
- injection molding machine robotic arm
- injection molding machine with a robot
- Injection molding machines
- injection molding material dehumidifying
- injection molding plant
- Injection Molding Robot
- injection molding robot arm
- Injection molding robot automation
- Injection molding robotic arm
- injection molding robots
- Injection Moulding Robots
- Injection Robot
- Injection robot arm
- Injection robot manufacturer
- Injection robot wholesale
- injection robots
- Introducing Injection Robot
- It is the best choice for drying large quantities of material at once. Cabinetmakers use these machines because they are fast
- large injection molding machine
- Learn what industrial automation and robotics is
- low speed sound-proof granulator
- machine plastic molding
- make sure to add some! Improvements (2) Keyphrase in introduction: Your keyphrase or its synonyms appear in the first paragraph of the copy
- manipulator machine
- manufacturing
- micro injection molding machine
- middle speed granulator
- Mini CNC machine manufacturers.
- Mold Temperature Control System
- mold temperature controller
- molding material Dehumidifying System
- mould temperature controller
- mould temperature controllers
- New electric injection molding machine
- nitrogen dryer manufacturer
- nitrogen dryer system manufacturer
- Oil type mold temperature controller
- open day
- Outbound links: No outbound links appear in this page. Add some! Images: No images appear on this page. Add some! Internal links: No internal links appear in this page
- PET Preform injection molding
- phone case maker machine
- phone case making machine
- plastic bottle making machine
- plastic bottle manufacturing
- plastic bucket making machine
- plastic bucket manufacturing
- Plastic chair making machine
- plastic forming equipment
- plastic hopper dryer
- plastic injection machine
- plastic injection machines
- plastic injection molding
- Plastic injection molding machine
- Plastic Injection Molding Machines
- plastic injection robot
- Plastic Molding machine
- Plastic Molding Machines
- plastic molding press
- plastic phone case making machine
- plastic-molding machine
- powerful granulator
- Powerful Type Sound-Proof Granulator
- production of plastic seats
- Robot injection molding
- robot injection molding machine
- robot manufacturing companies
- Robotic arm for injection molding machine
- robotic injection molding machines
- robotics in injection molding
- SCARA robot
- Service-oriented manufacturing
- Servo Cylinder Robot
- servo driven robot
- Servo Driven Robots
- servo injection robots
- Servo-Driven Robot
- Setup of injection machine
- Silicone Injection Molding Machine
- six-axis industrial robot
- Stainless Hopper Dryer
- Stainless Hopper Dryers
- star club
- swing arm robot
- the choice between servo-driven robots and hydraulic robots will have a certain impact on efficiency
- the most popular injection molding machine
- the type of injection molding robot
- toggle clamp injection molding machine
- Toggle Hydraulic Injection Molding Machines
- toggle injection molding machine
- Top 10 brands of injection robots
- Topstar
- Topstar Engineering
- Topstar injection molding intelligent
- Topstar Scara Robots
- Useful Injection molding machine
- Vertical machining centers
- volumetric type blender
- water distributor
- Water Type MoldTemperature Controller
- We often face choices when performing injection molding. We will choose the type of injection molding machine
- wholesale of injection molding machines
- x carve CNC