Home / Why Industrial Water Chillers Needs Regular Maintenance?

Why Industrial Water Chillers Needs Regular Maintenance?

2022/05/23 By hqt

Water Chillers
Water Chillers

Chiller include wind and water chillers, equipment widely used in life and production. How to choose the right machine? The information below will help customers choose the right model to meet their needs.

What is an industrial chiller?

Vietnam belongs to a hot and humid climate with a large amount of sunshine and high temperature. This is a disadvantage for industries, especially specific industries such as concrete, plastic manufacturing or frozen seafood.

Therefore, the introduction of the industrial water chiller helps to ensure the plant’s performance, optimize production time, and confirm product quality. Operating similar to an air conditioner in a family, the water chillers have the effect of converting high-temperature water to cold temperatures, meeting production standards.

Usually, concrete mixing plants, finished plastic processing plants, hotels, and commercial centers need to use this central cooling system.

What are the Uses of water chiller?

Currently, this device is widely applied in industry and life. In which, especially electronics, garment or plastic processing factories. Chiller refrigeration system plays an important role in determining the quality and ensuring the ideal working environment.

In the plastic processing industry

In production, plastic components are not of good quality, which will cause them to melt when used for a while. To limit this situation, industrial water chillers have been applied to cool the injection mold very well.

The plastic mold is cooled to the correct temperature, which will help the liquid plastic solution enter the mold better. The mold has the required temperature to ensure a shiny surface, better quality.

In the field of concrete mixing

When mixing concrete, the required temperature is below 5 degrees Celsius. In particular, in hot summer, the water source has a temperature of up to 30 degrees Celsius, this does not guarantee a high-quality, factory-standard mixture.

If the concrete at low temperature will have good quality, prolong the time to move to the place of use. That is why businesses when processing fresh concrete always choose the corresponding chiller models to ensure productivity and working quality.

Experience in choosing water chillers

In order to choose a suitable chiller model, customers should refer to some specific requirements below.

This machine has different models and capacities, so when choosing to meet the needs of customers, avoid waste and affect production efficiency. In addition, the market has a line of Chiller water coolers, air cooled machines with different characteristics, in accordance with customer requirements.

Reputable supplier serves all the needs of users

This is the best way to choose good products that are suitable for the production characteristics and operating procedures of the machine. Because, the distribution unit will periodically check, maintain, and provide reputable support services to serve all the needs of users.

TOPSTARMACHINE is a reputable unit specializing in providing reputable and quality industrial water chillers. In addition to refrigeration equipment, the unit also has many other industrial products and equipment to meet the needs of customers with different industries.

In industrial production, capacity becomes an important issue that needs more attention. A device with a capacity of 100HP will meet the operation of different industries. But attention should be paid to the nature or scale of the activity.

Particularly, air-cooled chillers will have a smaller capacity, suitable for family use or small-scale production.

What are the advantages of water chiller?

Water Chillers

Water chiller has a variety of applications in life and production. Each distributor has different models of water chillers will have different prices. Usually it will range from 20 to 30 million VND. Importantly, you should know how to choose a distributor with the appropriate machine model to ensure savings and improve production efficiency.

Notes when operating the chiller

If you want to operate this device effectively, you need to note a few things below:

  • Technicians should be alert and knowledgeable enough to listen to the machine, detect problems for timely handling.
  • Pay attention to check the suction line of the device, see if they are frozen or not. At the same time, should carefully monitor the parameters of the water chillers.
  • Pay attention to electricity, water with some other related factors. Large production batches absolutely limit the risk that can happen.
  • Regularly record the machine operation log and clean the equipment properly so that the machine can work properly.

Hopefully, with this information, customers can know how to choose and use the most suitable Chiller. If you need any further information, please contact Whitecool.vn/ to be consulted by our experts and get the best choice.

Industrial water chiller needs regular and proper maintenance

Industrial water chiller systems want to work well and last, need to perform regular and proper maintenance. However, before going into the detailed maintenance process of water chillers parts, you need to refer to some of the following general maintenance operations:

  • Adjust the pressure and check the compressor discharge and suction.
  • Align and check compressor operation for vibration, inlet and outlet water temperature.
  • Check gas pipes, refill gas and oil for central air conditioners.
  • Check the operating status of the compressor protection devices.
  • Clean, calibrate, test operation mode of central air conditioners.
  • Regular maintenance of Chiller helps the system to operate more stably

Detailed chiller maintenance procedures

In order for the industrial water cooler system to operate stably, the sequential and correct combination of many devices in the water chillers is the most important factor. Therefore, with the process of maintaining and maintaining the Chiller system, it is also necessary to follow each part in this system.

​​Compressor maintenance

  • If the machine works more than 6000 hours, it must be checked once.
  • Check the tightness and current condition of the exhaust and suction valves of the compressor.
  • Check the inside of the compressor, oil condition; see if the machine parts have any damage.
  • Recheck the wear level of the refrigerating units against the original standard size. Each part of water chillers has different maximum wear requirements. When the measured wear exceeds the allowable level, it must be replaced.
  • Regularly check, clean and clean the suction filter of the compressor.

Maintenance of condenser

The condenser directly affects the performance of the entire chiller system. Therefore, when in use, the condenser should be cleaned every 3 months. Some specific tasks when maintaining condensers are:

  • Clean the heat exchanger surface of the device.
  • Drain the remaining oil that has accumulated inside the device.
  • Exhaust air does not stop at the device.
  • Paint and repair the exterior of the device.
  • Check safety devices and controls directly related to condenser performance.

Maintenance of water chillers evaporator

Air evaporator maintenance, herringbone indoor unit maintenance and evaporator maintenance are some of the basic maintenance operations for common evaporators of water chiller systems.

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