+86 17727725162 jqj014950@topstarltd.com

Home / Injection molding machine manufacturers that help with intelligent upgrades

Injection molding machine manufacturers that help with intelligent upgrades

2025/06/18 By Topstar

injection molding machine manufacturers 9-9

Modern factory construction requires integrated, intelligent, and data-driven quality control, as well as other planning. Therefore, as injection molding machine manufacturers providing intelligent manufacturing services to global customers, Topstar will expand its product range from hydraulic or electric injection molding machines to comprehensive intelligent upgrades. By integrating robotics, machine vision, and centralized monitoring technology into the molding production line, customers can shorten the molding cycle and improve the pass rate of each production run. Intelligent upgrades will simplify the production process by replacing manual tasks with intelligent processes while integrating production data visualization into the control panel to monitor each production process more intuitively.

Injection molding machine manufacturers with intelligent manufacturing solutions

At our new Mexican food packaging plant in North Carolina, we offer intelligent manufacturing solutions. Faced with tight delivery schedules and strict food safety standards, customers require more than just injection molding machines; they need a fully integrated production line. As an injection molding machine manufacturer that brings intelligent manufacturing, the solutions provided include the installation of advanced industrial robots programmed to flexibly adjust the pickup and placement trajectory based on real-time process data. Carry out trimming operations for food preservation boxes, load them into downstream inspection stations, and perform other tasks without human intervention.

At the same time, machine vision technology serves as an “electronic eye,” detecting even the slightest mold defects using high-resolution cameras and artificial intelligence algorithms. In addition, as an injection molding machine manufacturer with independent R&D capabilities, it also customized the control architecture to enable robots, presses, and inspection stations to communicate through a unified control system. Operators only need to access a touchscreen dashboard to view cycle counts, scrap rates, and robot utilization indicators, thereby integrating mechanical design with digital intelligence.

X5 robot control platform

Injection molding machine manufacturers achieving cost advantage

In the North Carolina project, we conducted extensive field trials at a pilot plant in Mexico before commencing full production. By running the bright production line multiple times, engineers measured the actual cycle time, robot beat rate, and defect capture efficiency of the machine vision unit. These exact measurements confirmed that the throughput was increased by 25% compared to the production line running in manual mode, and the scrap rate was reduced from 4% to less than 1%.

According to customer feedback, the total investment in injection molding machines, robots, and auxiliary equipment is approximately one-third lower than that of similar European and North American solutions. The excellent performance after the intelligent upgrade prompted customers to continue purchasing and gradually replace the original equipment.

Providing full-process services from design and construction to application maintenance

Topstar is not only an injection molding machine manufacturer that provides injection molding equipment but also supports customers through comprehensive full-service solutions encompassing factory design, commissioning, and 24/7 maintenance support. In this Mexican food packaging application, Topstar engineers participated in the facility layout during the design and construction phases, as well as the integration of the food-grade molding clean room area. During the startup, the team conducted on-site commissioning to calibrate the robot and vision system according to the actual environmental conditions and mold characteristics. After production began, our service technicians monitored the system’s operational status through remote access, analyzing vibration data, power consumption trends, and scrap rate anomalies.

Additionally, Topstar offers preventive maintenance services to ensure maximum uptime. When unexpected downtime occurs, customers can benefit from Topstar’s global service network, with local technicians in Mexico responding quickly to ensure production continuity.

Injection molding Whole plant solution（9）

Achieving global success in overseas markets

Outside North America, we utilize its ability to upgrade intelligent manufacturing, supporting customers across various industries and regions. In the North American home appliance industry, our comprehensive factory planning capabilities have enabled customers to reduce manufacturing costs by 20% and increase machine utilization by 30%. Similarly, small home appliance manufacturers in Southeast Asia utilize innovative manufacturing solutions to enter the Indonesian market. By customizing the layout of equipment such as injection molding machines according to the local power grid, we have gained high recognition and practical verification from overseas customers in terms of product and whole-plant planning service capabilities. Become an injection molding machine manufacturer with the ability to adjust core production capabilities according to specific customer needs and regional regulations.

Leveraging the “Belt and Road” to accelerate globalization

Since responding to China’s “Belt and Road” initiative, injection molding machine manufacturers worldwide have accelerated their global expansion, with their business scope now covering nearly 50 countries in Southeast Asia, North America, Europe, the Middle East, and Africa. Topstar has established regional branches and offices in Vietnam, Mexico, and Indonesia to ensure truly localized operations. These branches are equipped with professional sales engineers and service technicians who can quickly respond to installation support or critical maintenance needs. In addition, the “Belt and Road” cooperation enables us to respond to local import tariffs and regulatory approvals more efficiently. Therefore, injection molding machine manufacturers with localized branches can combine global R&D capabilities with local agility, win the trust of international customers, and enhance globalization capabilities.

Mexico Office

Bringing intelligent upgrades to global customers

As an injection molding machine manufacturer, we can provide intelligent upgrades for global customers, integrating robotics, machine vision, and overall factory services to transform traditional molding operations into agile and efficient factories. Globally, Topstar’s full factory planning has helped customers reduce costs, improve efficiency, and successfully enter North America, Southeast Asia, and other markets. Become an injection molding machine manufacturer that can ensure rapid response and provide customized support worldwide.

Prev: Importance of Injection Moulding Machine Frame Rigidity

Next: The trade-off between payload and speed of the injection molding robot

TRENDING POSTS

HOT TOPIC

Get A Quick Quote